Do not adjust your set: Energy volatility is here to stay
- Gwenaelle Huet
- 29 Sep 2026
- 2 min
What you need to know
Latest expert trends make sober reading for industry. The good news is operators who stop running energy and production as two separate worlds already have what they need to navigate power uncertainty.
For too long most industrial enterprises have run energy and operations as two separate worlds. In these plants, production teams as they go about manufacturing product regard power as a fixed cost that is centrally negotiated once a year. This is an increasingly inefficient – and needlessly expensive – way to do business.
Putting a wall between energy and operations might have made sense when energy was reliably available and priced within a predictable range. During this period – roughly from the mid-1980s until the start of this decade – there was relatively little to gain from managing it hour by hour, much less second by second.
But that is no longer the case: energy is no longer the stable, always-available resource it once was.
The scale of the change is striking. The rise of AI and data centres – one of the defining growth stories of our industry – is on course to more than double electricity demand from that sector by 2030, alongside the wider electrification of industry and transport. This is, in large part, a story of progress. But it also reshapes the operating environment. In early 2025, average electricity prices in New York City rose 132 percent year-on-year, driven not by war or sanctions but by weather, storage and tighter supply. In n the United States over 2,600 GW of renewable and storage capacity now sits in interconnection queues, waiting on a grid racing to keep pace with demand.
Importantly, energy risks such as climate-driven disruption, demand growth, grid fragility, cyberattacks and gridlock are no longer singular issues that can be mitigated against individually, for example with clever hedging strategies or with added backup for grid failure – or even by putting in place contingency plans for supply. Instead, they are increasingly interconnected and able effectively to amplify one another.
In this respect, the risks are like dominoes: a wildfire in one region melts transmission lines and cuts power to another. AI workloads spike demand faster than grids can respond. A cyberattack on a substation knocks out cooling systems in a data centre. The challenge now isn't just managing impact but managing the interdependence of these events. Clearly, responding both rapidly and effectively to a multifaceted risk environment requires clear-headed organisational unity. But for too many plants this unity is made impossible to achieve by internal fragmentation of operations – for example, entirely different teams overseeing energy data and process data. As a result, critical decisions that depend upon both get reconciled several weeks after the fact, usually in a report.
Think of a chemical plant when the power price spikes unexpectedly at two in the afternoon. The energy team might spot the spike immediately, but production runs on unchanged, because the plant floor won’t receive the signal in a form it can act upon. Consequently, the operation runs for hours at the wrong cost. Finance might be able quantify that loss beautifully a month later, but it cannot prevent it.
This is the shift I now hear in almost every customer conversation. Companies no longer want simply to see their energy data. They want to be empowered to act on it while it is happening.
The reason most operations cannot yet achieve this outcome is not a lack of will. The problem lies with existing, outdated automation technologies. For decades, industrial automation was closed and hardware-bound: the software that ran a process was locked to the controller it operated upon.
Changing anything – for example, adding a new energy source, connecting a new system, or responding to a new price signal – meant re-engineering the hardware beneath it. In a world of energy volatility, that rigidity is itself a risk, and a costly one.
Technology research group Omdia estimates a mid-sized industrial company loses an average of 7.5 percent of annual revenue to the constraints of closed systems – through downtime, inefficiency, delayed production and compliance retrofits. That equates to just over $11 million a year for a business with annual revenues of $150 million.
This is what Schneider Electric has set out to resolve by leading the shift toward open, software-defined automation. The principle is the same as one that has transformed consumer technology: an application should run on any capable device, rather than being welded to the box it was sold with.
Our EcoStruxure Automation Expert does precisely that, separating the software that runs a process from the hardware it operates on. Built on the open IEC 61499 standard, it lets a plant add capability or change a process without tearing out what already works.
This openness, however, can only ever be the foundation, not the whole solution. On top of it must sit real-time energy intelligence and unified power and process control, plus the AI that turns an unmanageable stream of alerts into a handful of decisions a smaller team can act upon easily.
The EcoStruxure Power & Process system makes this possible, by building energy management and industrial automation into in one architecture, working from a single source of truth.
To give a specific example: Royal Avebe is a farmer-owned starch and plant-protein cooperative in the Netherlands. Until recently, it was struggling to operate within the hard energy usage limits imposed by a government trying to balance the requirements of the 14,000 Dutch businesses currently queuing – in some cases for up to a decade – for grid capacity.
Recently, Avebe electrified within the grid connection it already had, adding an industrial electric boiler, removing fossil-fuel heating and becoming an active energy prosumer with no reinforcement of the public grid.
What made this possible is the collapse of the wall I have been describing. Now more than a thousand data points across the site, including 542 smart medium-voltage relays, feed a single operational view. When grid demand rises, the system can shift loads automatically to stay within contracted limits. When renewable power is abundant, the plant absorbs the surplus and helps balance the grid.
Over the next five years, access to energy will obviously remain of paramount importance. But it will not on its own be an advantage, because every competitor will chase the same supply in the same tightening market. In this respect, access will get you to the starting line, but it will not win you the race.
The competitive edge will depend upon adapting faster than the market moves – by which I mean seeing a price signal or a grid event and responding immediately, while others are still convening a meeting to discuss what to do.
The advantage will go to those who treat energy risk as a strategic capability, not just a compliance task. We believe capability is not a contract you file once a year. It is something you build. And building it means giving industry the foundation upon which energy and operations can be managed as one – not just to navigate volatility, but to unlock vast opportunity.
Latest in Industrial Intelligence
Industrial AI is quietly rewiring CPG manufacturing
Autonomous technologies revolutionizing the energy and chemicals sector
Cooperation as a competitive edge: Thriving in a VUCA world
Unlocking the potential of 5G for industrial automation
Need help?
Product Selector
Quickly and easily find the right products and accessories for your applications.
Get a Quote
Start your sales inquiry online and an expert will connect with you.
Where to buy?
Easily find the nearest Schneider Electric distributor in your location.
Help Center
Find support resources for all your needs, in one place.